Manual transport systems: The standard cart for heavy loads

The standard aluminium or steel cart is suitable for easy and quick implementation of many applications. One person can move up to 5 t. You benefit from quick delivery.

  • Easy transport: up to 5 t can be pushed manually by a single person
  • Simple handling: transport cart weight as low as 18 kg
  • Smart return: simple cart return thanks to trolley principle
  • Fast implementation: simple configuration, quick delivery and implementation

Overview standard carts

LeanTrack: Aluminium carts

Aluminium carts for heavy loads up to 16 t

For simple applications even two aluminium carts are enough to move loads of up to 16 t. Returning the cart at the end of the transport route is also simple: LeanTrack can be rolled back to the starting point on wheels like a trolley suitcase.

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LeanTrack: Steel carts

Steel carts  for heavy loads up to 16 t

One steel cart can move up to 16 t. The steel version also has a greater loading surface than the aluminium cart. This is required for larger and more variable loads so that these can be transported with just one cart.

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LeanTrack: Steel carts+

Steel carts  for heavy loads up to 32 t

One steel cart+ can move up to 32 t. The steel version also has a greater loading surface than the aluminium cart. This is required for larger and more variable loads so that these can be transported with just one cart.

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Manual transport systems: up to 5 t can be pushed manually by a single person

Easy: up to 5 t can be pushed manually by a single person

For simple applications even two aluminium carts are enough to move loads of up to 16 t. Returning the cart at the end of the transport route is also simple: LeanTrack can be rolled back to the starting point on wheels like a trolley suitcase. Yet another highlight is the simple configuration and ordering process for the system via the web shop.

Simple: cart extension with mover

Mover MoviMax: For moving carts with a total weight of up to 25 t on the RoundTrack. Permits simple handling of heavy loads by a single person. Pushing and pulling transport is possible.

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Manual transport systems: simple cart extension with mover
Manual transport systems: steel carts with payload up to 36 t

Strong: the steel cart with payload up to 36 t

LeanTrack steel carts are designed for greater loads: one cart can move up to 36 t. Moreover, the carts have a larger load accommodation area thanks to their sturdy welded structure. As a special option, the steel version can also be equipped with a pneumatic lifting function. The lifting function simplifies material pick-up and deposit.

LeanTrack applications:
Designs and application examples

Transport solutions in the production: corrugated cardboard plants

Production - corrugated cardboard plants

Transport solutions in the production: pivot mounting systems

Production - pivot mounting systems

Transport solutions in the production: gear motors

Production - gear motors

Highly flexible application scenarios
LeanTrack layout concept

Transport application scenario: simple, straight segments

Simple, straight segments

Transport application scenario: circuit with turning stations

Circuit with turning stations

Transport application scenario: several simple straight segments with cross-type chassis

Several simple straight segments with cross-type chassis

Transport application scenario: L-shaped segments with turning stations

L-shaped segments with turning stations

LeanTrack

Option: Change of direction with turning station (0-360°)

The turning stations are manufactured individually according to the track width and cart size. The floor level turning stations can be turned manually or by automatic drive, as a result the orientation of the product is also changed. Preferred use: many carts, few crossings on inclined tracks or when changing orientation.

Aluminium carts for simple implementation of continuous flow production

LeanTrack:
Aluminium carts

Combined with the RoundTrack, LeanTrack carts are a perfect solution for simple implementation of continuous flow production. LeanTrack makes it possible to move weights of up to 8 t on a system with minimum overall height and smart cart design. The profile contour permits integration of customised load mounting systems.

Configure your product and determine the price:

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Technical data

LeanTrack: Aluminium carts

Applications

  • Manual continuous flow production for heavy loads
  • 1 person can move loads of up to 5 t
  • Combination with cycle drive and Movimax possible

Max. load-bearing capacity

  • up to 8 t per cart (assuming symmetric load distribution)

Approx. dimensions
(without accessories)

  • Cart length: 200 mm
  • Cart height: 100 mm (distance of top edge of cart from floor level) plus 8 mm bonded blanks as load application surfaces
  • Cart width: 500 to 4,000 mm
  • Track gauge: cart width – 250 mm

The customer selects the track gauge based on their products: The cart width is then calculated based on this value.

Approx. weight
(without accessories)

  • 6.5 kg + 15 kg/m cart width
    Example (track gauge 1000): 6.5 kg + 15 kg/m* 1.25 m = 25.25 kg

Basic equipment

  • Aluminium carrier profile with profile grooves for customised installation of attached components, wheels with axles, wiper brushes, lateral end plates, anti-slip bonded blanks as load application surfaces and to protect the cart surface, rubber/metal buffers

Separate accessories

  • Rolli kit (side handle and rollers), foot-activated brake, base pin arrangement, transport handle on the long side, MoviMax adapter, special surface paint for the carrier profile

Notes

  • For loads >5 t per cart the load must be placed directly above the RoundTrack at the centre of the load application surfaces
  • For loads ≤5 t per cart the complete load application surface is available
  • If you would like to transport multiple different products, additional tracks can be added for more load application surfaces on the cart. This would require individual consultation.

The load application surfaces are the orange surfaces in this image

Approx. delivery

  • 6-8 weeks: purely delivery time – installation appointment to be coordinated
Steel carts are designed for greater loads: one cart can move up to 16 t.

LeanTrack:
Steel carts up to 16 t

Steel carts are designed for greater loads: one cart can move up to 16 t. The steel version also has a greater loading surface than the aluminium cart. This is required for larger and more variable loads so that these can be transported with just one cart. Moreover the carts are equipped with a larger load accommodation area thanks to their sturdy welded structure. As an option, the steel version can also be equipped with a pneumatic lifting function. The lifting function simplifies material pick-up and deposit.

Technical data

LeanTrack: Steel carts

Basic equipment

  • Robust welded structure, duo cassettes, wiper brushes, forklift pockets, thread for crane transport, rubber/metal buffers

Special equipment

(on request)

  • Hole patterns and mounting rails on the cover plate and machined mounting surfaces for fastening your products and accommodation on the cart.
  • Cover plate lifting function with a stroke of approx. 30 mm (external 6 bar compressed air supply required)
  • Open forklift pockets pointing down for pick-up by industrial truck

Separate accessories

  • Foot-activated brake, base pin arrangement, MoviMax adapter

Notes

  • For loads > 5 t per cart, the load must be placed with an offset of ±150 mm above the RoundTrack.
  • Loads that have to be placed on the complete cover plate of the cart have to be coordinated individually on request.

Approx. delivery

  • 9-12 weeks: purely delivery time – installation appointment to be coordinated
LeanTrack: Steel carts

RoundTrack

RS25

RS40

Max. load-bearing capacity

  • up to 8 t per cart
    (symmetric load distribution)
  • up to 16 t per cart
    (symmetric load distribution)

Approx. standard dimensions
(basic equipment)

Cart length

  • 250 mm
  • 320 mm

Cart height

  • 150 mm
  • 180 mm

Cart width

  • 800 mm to 4.000 mm
  • 1.000 mm to 4.000 mm

Track gauge

  • Cart width - 200 mm
  • Cart width - 200 mm

Different dimensions on request.

Different dimensions on request.

Approx. weight
(without accessories)

  • 80 to 285 kg
  • 150 to 520 kg
Steel carts are designed for greater loads: one cart can move up to 36 t

LeanTrack:
Steel carts+ up to 36 t

Steel carts are designed for greater loads: one cart can move up to 36 t. The steel version also has a greater loading surface than the aluminium cart. This is required for larger and more variable loads so that these can be transported with just one cart. Moreover the carts are equipped with a larger load accommodation area thanks to their sturdy welded structure. As an option, the steel version can also be equipped with a pneumatic lifting function. The lifting function simplifies material pick-up and deposit.

Technical data

LeanTrack: Steel carts+

RoundTrack

RS25

RS40

Max. load-bearing capacity

  • up to 16 t per cart
    (symmetric load distribution)
  • up to 36 t per cart
    (symmetric load distribution)

Approx. standard dimensions
(basic equipment)

Cart length

  • 500 mm to 3.000 mm
  • 650 mm to 3.000 mm

Cart height

  • 150 mm
  • 180 mm

Cart width

  • 800 mm to 4.000 mm
  • 1.000 mm to 4.000 mm

Track gauge

  • Cart width - 200 mm
  • Cart width - 200 mm

Different dimensions on request.

Different dimensions on request.

Approx. weight
(without accessories)

  • Based on individual project
  • Based on individual project
LeanTrack: Steel carts+

Basic equipment

  • Robust welded structure, duo cassettes, wiper brushes, forklift pockets, thread for crane transport, rubber/metal buffers

Special equipment
(on request)

  • Hole patterns and mounting rails on the cover plate and machined mounting surfaces for fastening your products and accommodation on the cart.
  • Cover plate lifting function with a stroke of approx. 30 mm (external 6 bar compressed air supply required)
  • Open forklift pockets pointing down for pick-up by industrial truck

Separate accessories

  • Foot-activated brake, base pin arrangement, MoviMax adapter

Notes

  • For loads > 5 t per cart, the load must be placed with an offset of ±150 mm above the RoundTrack.
  • Loads that have to be placed on the complete cover plate of the cart have to be coordinated individually on request.

Approx. delivery

  • 9-12 weeks: purely delivery time – installation appointment to be coordinated

LeanTrack: Accessories

Manual transport Accessoires: Mover MoviMax

Mover MoviMax

For moving carts with a total weight of up to 25 t on the RoundTrack. Permits simple handling of heavy loads by a single person. Pushing and pulling transport is possible.

Manual transport Accessoires: Handles for simple return transport

Handles

The handle is installed on the front of the LeanTrack cart and permits simple return transport when combined with the carrier wheels.

Manual transport Accessoires: Carrier wheels for simple return transport

Carrier wheels

Together with a handle, the carrier wheels offer a simple option for returning the LeanTrack from the end of the route to its start. This transport is based on the trolley principle.

Manual transport Accessoires: Base pin arrangement

Base pin arrangement

For locking a cart in a fixed position. The pin is inserted in a floor sleeve.

Manual transport Accessoires: Floor sleeve

Floor sleeve

Required for using the base pin arrangement installed on the cart. The floor sleeve is a complementary product for the base pin arrangement.

Manual transport Accessoires: Foot-activated brake

Foot-activated brake

For easy locking of an empty cart with your foot. MoviMax adapter This Mover connection is required for use of the battery-powered MoviMax.

Manual transport Accessoires: MoviMax-Adapter

MoviMax-Adapter

Bei einem Einsatz des batteriebetriebenen MoviMax benötigen Sie diese Mover-Anbindung.

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Simple and fast to manual transport system.

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